Senior Process Engineer

Job description

Job Summary: We are seeking a highly skilled Process Engineer with direct experience in thermoplastic polyurethane (TPU) extrusion for Paint Protection Film (PPF) applications. This role is responsible for working with organizations developing, optimizing, and scaling extrusion processes that produce optical-grade TPU films with exceptional clarity, mechanical durability, and surface performance. The ideal candidate understands the unique challenges of PPF manufacturing, including optical defects, gel control, surface uniformity, and tight thickness tolerances. Core Duties: Process Development and Optimization: - Develop, refine, and optimize TPU extrusion processes in collaboration with existing organizations in internal lab-based development - Establish and maintain process parameters to ensure consistent product quality - Lead root-cause analysis and corrective actions for process deviations, scrap, and downtime. - Implement continuous improvement initiatives using Lean, Six Sigma, or similar methodologies. Technical Leadership, Support, and Troubleshooting: - Provide day-to-day technical support to production teams for extrusion lines. - Troubleshoot issues related to melt temp...